故障管理的垂直混凝土搅拌机,混合系统的关键设备之一,它的混合成分主要由驱动装置、储罐、混合装置,进料装置,卸荷装置,井筒密封和卸货设备。其他组件。在装料装置,它主要由检测门,喷淋管和粉喂养港口收集材料。限位开关安装在测试门上。为了保护维修人员，一旦检查门打开，整个搅拌机将停止工作。
The vertical concrete mixer of fault management is one of the key equipment of the mixing system. Its mixing components are mainly composed of driving device, storage tank, mixing device, feeding device, unloading device, shaft sealing and unloading device. Other components. In the charging device, it mainly collects materials from the detection door, spray pipe and powder feeding port. The limit switch is installed on the test door. In order to protect the maintenance personnel, once the inspection door is opened, the whole mixer will stop working.
，立式混凝土搅拌机搅拌系统的转换应满足以下要求:
First, the conversion of the vertical concrete mixer mixing system shall meet the following requirements:
1. 主电机与行星减速器(或摆线齿轮减速器、联轴器、桥齿轮传动功率)之间的连接应可靠、稳定，无异常噪声。
1. The connection between the main motor and the planetary reducer (or cycloid gear reducer, coupling, bridge gear transmission power) shall be reliable and stable without abnormal noise.
2. 爬行进给机构的钩和锁销要齐全，料斗辊和传动齿轮的磨损不能超过机器说明书的要求。
2. The safety hook and lock pin of the creeping feed mechanism shall be complete, and the wear of the hopper roll and the transmission gear shall not exceed the requirements of the machine manual.
3.斗式提升机、螺旋输送机传动平稳，无异常声响、漏水、水泥结块现象。
3. The bucket elevator and screw conveyor shall have stable transmission without abnormal sound, water leakage and cement caking.
4. 牵引铲配料系统转动机构的齿轮磨损应在机械规范规定的范围内，钢丝绳应符合有关规定的要求。
4. The gear wear of the rotating mechanism of the proportioning system of the hauling shovel shall be within the range specified in the mechanical specifications, and the steel wire rope shall meet the requirements of the relevant regulations.
5. 料仓配料系统的带式输送机应运行平稳，不得脱落、打滑或发出不同的噪音，输送带不得出现故障或断裂。
5. The belt conveyor of the bin proportioning system shall operate stably and shall not fall off, slip or make different noises. The conveyor belt shall not be broken or broken.
其次，由于混合器的常见故障，主要原因如下:二是混合比例不合理。第三,欠压;第四,误操作;五、传动装置有故障或损坏;第六，控制系统元件故障。因此，在处理镗孔车故障时，要进行机器残留检查，以确保其不超过5%。如果由衬板缺陷引起的间隙过大，很容易增加残留。在故障排除方法中，更换有缺陷的叶片或衬板。二是排气阀的泥浆泄漏。主要问题是放泄阀松动、关闭或放泄管附近的衬管有缺陷。检查各机电设备是否正常，然后检查缸体并更换相应的衬套。
Secondly, due to the common failure of the mixer, the main reasons are as follows: second, the mixing ratio is unreasonable. Thirdly, undervoltage; fourthly, misoperation; fifthly, the transmission device is faulty or damaged; sixthly, the control system components are faulty. Therefore, when dealing with the boring machine fault, the first thing to do is to check the machine residue to ensure that it does not exceed 5%. If the gap caused by liner defects is too large, it is easy to increase residual. In troubleshooting, replace defective blades or liners. The second is the mud leakage of the exhaust valve. The main problem is that the drain valve is loose, closed or the liner near the drain pipe is defective. First, check whether the mechanical and electrical equipment is normal, then check the cylinder block and replace the corresponding bushing.
此外，常见的故障现象有:混合器启动异常、出料门运行不稳定、混合器灌装口跳闸、混合器噪声异常、混合器主机运行异常、混合器出料门无信号关闭等。目前的方法如下:
In addition, common failures include: abnormal start of mixer, unstable operation of discharge door, tripping of mixer filling port, abnormal noise of mixer, abnormal operation of mixer host, no signal closing of mixer discharge door, etc. The current treatment is as follows:
(1)更换同类型接近开关。液压元件:液压站液压油不足，请补充液压油，调节压力，检查出料口周围是否有积料，应及时清理。
(1) Replace the same type of proximity switch. Hydraulic components: the hydraulic oil in the hydraulic station is insufficient. Please supplement the hydraulic oil, adjust the pressure, check whether there is any accumulated material around the discharge port, and clean it in time.
(2)及时调整传动带的张力，及时调整搅拌刀的间隙，必要时更换搅拌刀。应该制定应急计划。
(2) Adjust the tension of the drive belt in time, adjust the gap of the mixing knife in time, and replace the mixing knife if necessary. Contingency plans should be developed.
(3)及时检查防护罩松动和轴承问题;检查润滑油是否合格;A/B保护环有摩擦吗?
(3) Timely check the looseness of the protective cover and the bearing; check whether the lubricating oil is qualified; does the A / B protection ring have friction?
The above is a detailed introduction to the key points that must be met for the safe operation of Zhongke Jufeng mixer. To learn more, please click https://www.cnzkjf.com
