皮带输送机具有输送能力强,输送距离远,结构简单易于维护,能方便地实行程序化控制和自动化操作。自上料水泥搅拌车,混凝土搅拌站也不能缺少皮带输送机,利用皮带输送机运送物料等,因此,在使用时,也需要注意维护和保养。
The belt conveyor has strong conveying capacity, long conveying distance, simple structure and easy maintenance, and can easily implement programmed control and automatic operation. Self-feeding cement mixer truck and concrete mixing station can not lack belt conveyor to transport materials. Therefore, attention should also be paid to maintenance and care during use.
自上料水泥搅拌车的皮带传送部门的维护需要注意什么?
What should be paid attention to in the maintenance of the belt conveyor department of the self-feeding cement mixer?
1、传动装置的维护与保养。使用前应加润滑油,润滑油牌号为LKC100,150#中负荷极压工业齿轮油。
1. Maintenance of transmission device. Before use, add lubricating oil with the brand of LKC100150 # medium load extreme pressure industrial gear oil.
2、滚简轴承的润滑。滚简轴承为UCP系列(常用UCP214),用润滑脂润滑,每天加油一次。
2. Lubrication of plain roller bearing. The simple roller bearing is a UCP series (commonly used UCP214), which is lubricated with grease and refueled once a day.
3、滚简与托辊的清理。自上料水泥搅拌车,经常清理滚简和托辊上的积料,积料过多会影响皮带的运行,出现跑偏的情况。
3. Cleaning of roller and idler. The self-feeding cement mixer truck often cleans up the accumulated material on the roller and idler. Excessive accumulated material will affect the operation of the belt and cause deviation. Self-loading cement mixer
4、刮砂装置的维护。定期检查刮砂装置的磨损程度,刮砂装置磨损到一定程度后及时更换。
4. Maintenance of sand scraping device. Regularly check the abrasion degree of the sand scraping device, and replace the sand scraping device in time after it is worn to a certain extent.
5、自上料水泥搅拌车,橡皮挡边的更换。橡皮挡边磨损严重,有料撒出时应及时更换。
5. Self-feeding cement mixer truck, rubber baffle replacement. The rubber edge is seriously worn, and it should be replaced in time when there is material scattered.
6、接口断裂及横向撕裂的防范及处理。接头硫化处理不合格; 冲击负载过大,薄弱部分受交变应力影响断裂;接口方向与皮带运动方向不合适;长期使用等,严重损坏皮带。自上料水泥搅拌车,在使用时要尽量减少负载,特别是有配重张紧装置的皮带,应控制配重在200kg~300kg内,以雨季不打滑为宜,加强巡查,防止异物卡死皮带,划伤皮带;加强对皮带装配人员的培训,防止皮带接口方向装反。
6. Prevention and treatment of interface fracture and transverse tear. The joint vulcanization treatment is unqualified; The impact load is too large, and the weak part breaks under the influence of alternating stress; The interface direction is not suitable for the belt movement direction; If it is used for a long time, the belt will be seriously damaged. When using the self-feeding cement mixer truck, the load shall be reduced as much as possible, especially for the belt with counterweight tensioning device, the counterweight shall be controlled within 200kg~300kg, and it is advisable not to slip in the rainy season, and the patrol inspection shall be strengthened to prevent foreign matters from blocking the belt and scratching the belt; Strengthen the training of belt assembly personnel to prevent the belt interface from being reversed.
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