自动上料搅拌车内部混凝土如何清理干净?
How to clean the internal concrete of automatic loading mixer?
在日常使用自上料搅拌车的时候会发现罐体越来越小了,原因就是我们长时间不清理内部的原因,下面小编来为大家介绍一下如何避免这种情况发生以及处理的方法?
In the daily use of self feeding mixer, we will find that the tank is getting smaller and smaller. The reason is that we do not clean the interior for a long time. The following small series will introduce how to avoid this situation and how to deal with it?
1、随车带上减水剂
1. Bring water reducer with the vehicle
减水剂是一种在维持混凝土坍落度不变的条件下,能减少拌合用水量的混凝土外加剂,随车携带,能对混凝土进行很好的调节。不过在加入减水剂的时候,一定要记得有商砼站化验室的人在场,否则混凝土质量强度不够,驾驶员要承担后果。
Superplasticizer is a kind of concrete admixture which can reduce the mixing water under the condition of maintaining the concrete slump unchanged. It can be carried along with the vehicle and can adjust the concrete well. However, when adding water reducing agent, we must remember that there are people in the laboratory of commercial concrete station, otherwise the concrete quality strength is not enough, and the driver should bear the consequences.
2、回厂检查罐内水量
2. Return to the factory to check the water volume in the tank
每次出车任务完成回到站内的时候,检查储水罐内的水量,让水罐中的水随时处于满罐的状态,以备不时之需。
When returning to the station after the completion of the task, check the water volume in the water storage tank to make the water in the water tank full at any time in case of emergency.
3、离厂前检查混凝土质量
3. Check the concrete quality before leaving the factory
可能会因为原料的不同,每一盘混凝土质量都会有变化。在装好混凝土离场时,一定要检查罐内混凝土的塌落度情况以及和易度,小心混凝土的提前凝结和混凝土分层沉淀。
Due to the different raw materials, the quality of each plate of concrete will change. When loading and leaving the site, it is necessary to check the slump and workability of the concrete in the tank, and be careful of the early setting of the concrete and the layered precipitation of the concrete.
4、减少车辆行驶时间
4. Reduce vehicle travel time
混凝土运距一般在直径30千米范围以内,出车之前规划好路线以及车辆通行情况,尽量减少车辆在路上的时间。
The concrete transportation distance is generally within the range of 30km in diameter. The route and vehicle traffic condition shall be planned before the vehicle is set out, so as to minimize the time of vehicles on the road.
5、减少损失先卸料
5. Reduce loss and unload first
如果遇到人为因素或者不可抗因素,导致长时间无法卸料的情况,应随时查看罐内混凝土情况,一旦发现混凝土开始凝结。在报备负责人之后立刻进行卸料,以防整个罐体报废。
If human factors or irresistible factors lead to long time unable to unload, check the concrete condition in the tank at any time, once the concrete starts to set. Discharge immediately after reporting to the person in charge to prevent the whole tank from being scrapped.
清理方法:
Cleaning method:
1、准备好紧急驱动软管,将搅拌车熄火,卸下液压马达上的高压油管接头。
1. Prepare the emergency drive hose, turn off the mixer, and remove the high-pressure oil pipe connector on the hydraulic motor.
2、将高压油管卸下,并与故障车上的对应接头用我紧急驱动软管相连。
2. Remove the high-pressure oil pipe and connect it with the corresponding connector on the fault vehicle with my emergency drive hose.
3、发动机搅拌车,将其操纵手柄拨出料位置,排除车内混凝土
3. For the engine mixer, turn the control handle to the discharging position to remove the concrete in the truck
4、紧急驱动完毕后,将驱动软管卸下,恢复车辆原状。
4. After the emergency drive, remove the drive hose and restore the vehicle to its original state.
对于自动上料搅拌车清理内部混凝土的方法想必大家已经都有所了解了,为了防止设备在使用过程中因为一些故障影响其正常操作,希望大家在了解这些知识之后能够对设备进行更好的操作。
For the method of cleaning the internal concrete of the automatic feeding mixer truck, we must have known. In order to prevent the normal operation of the equipment due to some faults in the use process, we hope that we can carry out better operation on the equipment after understanding these knowledge.